BLACK HAWK PROJECT





UPDATE VI

Wednesday 8 September, 1999 22:53:47 44 PDT

G reetings All!

W ell, I've made some good progress on the project this week...in fact, I should be ready to start applying the fiberglass resin later this week if I have the time! After that, it's only a matter of adding the Bondo treatment, painting, and adding windows and decals. There are nine pics in this update.

T he first pic shows the first stage in the construction of the ESSS (External Stores Support System) auxiliary fuel tanks. I made these from one of the the cardboard tubes that carpet is rolled up on (free at a local carpet store):



T he next pic shows the base construction of a pilot/co-pilot seat. These were made of cardboard with some closed cell foam padding attached. The rear support frame is constructed of wooden dowels with a cardboard tube (the kind found on dry-cleaners' clothes hangers) affixed.



T he next photo shows the instrument panels and pilot/co-pilot seats a bit farther into the process. The instrument panel was done on acetate with openings cut to allow backlighting for some of the major instruments, then painted black. I'll place a detailed control panel decal on top when it's finished:



T he next pic shows closer detail of the pilot/co-pilot seat after material and a five-point harness has been attached. Except for some finishing, addition of some of the finer details and painting, the seat is ready for installation:



T he next pic shows the detail on one of the sound insulating panels Mrs. 6 sewed for me. The roof panel is still under construction:



T he next pic shows detail of the rotor hub. It still needs some closer work and some more detail, but this should give you an idea as to what it will look like. It is constructed primarily of 1 1/2" PVC pipe and connectors, with 1" PVC sockets for each rotor. The rotors themselves are cardboard with wooden lattice stiffeners:



T he next pic shows a more advanced stage of one of the auxiliary fuel tanks. I have added end caps from two different styles of plastic soda bottles and filled the "tank" with insulating expanding plastic foam:



T he next pic shows a closer view of the tail with a stabilator, tail wheel, and antennas attached:



I replaced the wheels I had before with some 5 1/2" air-filled wheels (made for R/C aircraft) and am VERY pleased with the detail. Although the rims are a bit different from the real thing, the tires themselves are indistinguishable. These are much better than the heavy, clunky solid rubber wheels I had before (although they were twice as expensive at $15.00 each wheel). The final shot shows the overall progress on the bird so far. The fuel probe is 3/4" PVC pipe with a 1/2" PVC insert at the end:



W ell, that's it for this week. Thanks again to all of you for your support and encouragement! Until next week, take care!

Teddy T
Lightning 6